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Newsouth Column Pod installation

happy new year all,

i am currently attempting to install the newsouth boost gauge and pod. illumination is not working but i am guessing i messed up the wiring and will try again tomorrow.

http://www.newsouthperformance.com/Mk5pod.htm

Now the problem i am having is getting the pod itself to fit. It is rubbing badly on the steering wheel, making it very heavy steering and actually popping the pod off. I have pushed it on as fast as i can as per instructions but it is still not quite right. Do i need to sand it down to fit? or even cut off the front lip?

Can anyone help me out in what i need to do to fix this?

thanks in advance

http://www.newsouthperformance.com/Mk5pod.htm

Copyright © 2010 AST Blog. All Rights Reserved.

FS: Audi Flat Fives (ct)

If these dont sell in a month I will be keeping them and refinishing them. I just dont have the time to finish right now. They have tires if you want them (225/40/18), Bought these for 900.

**wiling to trade for NAV or ssome other cool ass shit

Asking 800 firm

wheel #1
these are just surface scratches from have the wheels stacked. They are not deep at all.


Wheels #2


the worst damage that can be sanded out


Wheel #3





Wheel #4

Copyright © 2010 AST Blog. All Rights Reserved.

FS: 2008 MKV Golf GTI Bris, QLD

Guys, time has come to move on from my Golf GTI.
It is a 2008 Refex Silver 3 door, DSG with cloth interior. I bought it new in May09 so it still has 5 months of factory warranty remaining (and can extend it thereafter).
It has done 35,500k's. Servicing has always been performed on time, with additional oil changes done in between services. I am religious with the detailing so it gets done weekly, using swissvax waxes. The car has never been modified or had any issues.
Bad Point: The passenger side rear wheel arch was dented in the christmas shopping carpark crowds :mad: , however, this will be fixed prior to sale when my preferred shop opens again after new years.
Sad to see her go, but we have a 135i on the way.
Asking $30K.
Few pictures attached below, and I will be taking some more when this weather clears up. Let me know if there are any specifically I should take?Thanks for looking.
travis


Copyright © 2010 AST Blog. All Rights Reserved.

Bosch H4 7" headlamps

Anyone running Bosch H4's 7" headlamps ?
Lots of cheap Chinese lighting out there,
want to set up my GTI project with new lamps
and there way is too much to chose from out there.

Prefer OEM type glass lenses with a city light if possible.

Narrowed it down to Hella and Bosch H4's Hella fairly easy to get, but have not
seen much Bosch out there. Reason I ask is that in my ever growing parts cache I have
a single round set up boughjt used off a local guy and the 7" H4's are quality Bosch units
that need replacement due to inner reflective coating damage on one.
They do have city a light that I want to run.

Also they seen flatter than Hella's. Flat is nice ;)
Here is a link from my research :

http://www.ratwell.com/technical/BoschH4.html

http://www.germansupply.com/home/cus...roductid=17367

Thanks

Copyright © 2010 AST Blog. All Rights Reserved.

FS: MK3 VR6 seats, doors, tires, wheels, lights, mirrors, audio, etc

I'm parting with my 1996 Volkswagen Jetta VR6 GLX (color: black). Most parts of the car are available to buy/swap. Let me know what you're interested in.

If there's something that you are interested in but it's not listed, write me and ask about it. For some things, I can sell outright, but others I may need to swap with your parts, like wheels, doors, and seats.

- BBS alloy wheels
- 2 Kumho ASX tires w/ 2,527 miles on them (205/50R15)
- 2 Falken tires - legal
- 4 doors - straight
- driver's side bucket seat (o.k. cond.)
- passenger's side bucket seat (good cond.)
- full rear bench (great cond.)
- 4 headrests (excellent cond.)
- 2 headlight assembly
- 2 smoked rear taillight assembly
- fog light assembly, passenger side
- top-mounted brake light assembly
- front bumper
- rear bumper
- trunk lid
- 2 side mirrors (heated)
- rear-view mirror
- Kenwood KDC-X590 headunit with USB/AUX/CD/MP3/WMA/AM/FM (LCD doesn't work - unit still functions)
- 4 Kenwood speakers (email me for audio system info)
- subwoofer
- amplifier
- 2 OEM in-dash speakers
- front/rear badges
- front grille

I'm located in Santa Cruz -- local pickup only.





Copyright © 2010 AST Blog. All Rights Reserved.

Road Trip Preparations

So my gf and her family are leaving for Anaheim in a couple days. 800 miles each way.

Gti is 09, will just over 20k

Washed and waxed exterior
Checked air pressure including spare, jack and all factory tools were there
Checked oil level, 3 year service was done in October so everything should be up to date.

Couple Questions
I'm a little worried about rocks and crap chipping the hood paint. Thought about either using plasti dip or taping off a foot or so from the bottom of the hood up. I've only used plasti dip on plastic parts but figured it would be fine on the hood. Looking for insight if it is worth painting or taping off the hood. :iono:

Anything else that I should check or bring along? I plan on bringing a quart of oil, but don't have the time or funds to bring extra radiator hoses or coil packs.

Copyright © 2010 AST Blog. All Rights Reserved.

Suspension Information You Need To Know

I found this site somehow and found it's information amazing.

Please take the time to read through all the tabs to the side and especially focus on the parts about damping.

There is also a very interesting part that I have not read in full yet about how to convert Bilstein shocks into remote shocks yourself. Found here.

Some of the information made me sad as it flew in the face of what I thought on some brands. But, not surprising. Another interesting detail is that while he finds Bilstein a great brand, the PSS9 "adjusters" are crap beyond all reason.

Give it a read.

Suspension - http://farnorthracing.com/autocross_secrets5.html

Damping - http://farnorthracing.com/autocross_secrets6.html

Shocks to Buy and Avoid - http://farnorthracing.com/autocross_secrets18.html

Copyright © 2010 AST Blog. All Rights Reserved.

Finally took some photos.

Decided to take some shots at lunch. Might make this my photo thread if you guys don't mind :D


IMG_8311 by Yachnik, on Flickr


IMG_8290s by Yachnik, on Flickr


IMG_8296 by Yachnik, on Flickr


IMG_8276 by Yachnik, on Flickr


IMG_8306 by Yachnik, on Flickr

:popcorn::beer:

Copyright © 2010 AST Blog. All Rights Reserved.

REVO Stage 1 Flash

I finally got stage 1 flash! REVO style! :laugh: Thanks to Eurocode Tuning in Torrance, CA. Great service and manners.

Initially, REVO didn't even have the file for my ECU code available on their servers. After emails and phone calls exchanged, and the file is ready within a few days after Christmas. Kudos!

I felt the power instantly; the torque pushes you to the back of the seat. The power band is just comparable to APR; if not, greater. To each and their own (in preferences). I'm more of a torque person when it comes to performance. I mean I rode in APR Stage 1 flashed [TSI] vehicles before, previous experience felt the torque didn't pushed me back as much. Maybe due to different seat material....? Again, it's solely my personal opinions. I just decided to go with REVO Technik.

I even had my friend rode with me, and his initial reaction was "eff you" lol. That is because he also believes REVO tune produces more torque. He also stated it felt more power than his stage 2 GTI...now that statement for me is kinda hard to believe. :laugh:

Pretty much my car is still stock, stage 1 is what I got so far. I will add a filter soon. For now, I'll drive it for a little while for further adaptation of the mapping. I took the advantage of the REVO sales, 31st is the last day. Eurocode Tuning has already submitted the log to REVO. The SPS switcher will arrive soon.

Again, it is solely my own experience. Definitely REVO ftw! That doesn't mean I don't like APR!

Copyright © 2010 AST Blog. All Rights Reserved.

Rescued from the impound yard

So, this thing had been sitting in an impound yard since 1991, a real beauty, but only 60k original miles. According to the lot owner, it was found abandoned in a field by the local PD and the owner never claimed it. He hung on to it thinking he'd restore it one day - but, we all know how that works. Anyway, i picked it up for $400.





Turbo Pinto engine in all it's glory :thumbup:



Dash needed some armor all.



I initially bought it for parts thinking I could use it as a parts car but, when I got it home and cleaned it up, it was complete and in much better shape than the pictures let on. The best part was there was no rust at all under the cladding or underneath, which is somewhat rare for these cars in this part of the country.

So, drained the gas tank, changed the fuel filter, oil and filter, changed the plugs/rotor/cap/wires, fixed some wiring that the local critters had chewed up, dropped in a battery and fired it up. One loud bang later, mouse house blew out the tail pipe all over my driveway, and it was alive. Took it around the block and everything was in surprisingly good working order. The engine was strong, turbo was quiet and pulled good, trans shifted smooth (for a Ford T9) - not bad for a car that slept for many years.

The next order of business was getting the car titled, since the impound lot only provided a bill of sale. This, while somewhat time consuming, was straight forward. So, another un-loved euro-ford is on it's way to restoration.. :screwy:


Sitting kind of high in the front since most of the engine compartment is out getting power-coated.




I'll update when it gets back from the paint shop.

Copyright © 2010 AST Blog. All Rights Reserved.

Air Bag Light

Hey Guys,

Recently my Air Bag light came on (it was right after my rather well-fed brother plopped down on my front passenger seat, if that makes a difference).

All my steering wheel controls MINUS the horn work. Airbag fuse on the side is fine, but I haven't checked my relay yet (there is a clicking noise when I press the airbag down for the horn function. not sure if it is the normal click that activates the horn or if it is the relay.

When scanning with the vag-com this is the code:

Address 15: Airbags Labels: 8P0-959-655-94.lbl
Part No SW: 8P0 959 655 A HW: 8P0 959 655 A
Component: Airbag 9.41 H10 3250
Revision: 91H10325 Serial number: 0035W0007AY5
Coding: 0032605
Shop #: WSC 06314 000 00000
VCID: 40A96C621398E34

Subsystem 1 - Part No: 8P0 910 339
Component: BF-Gewichtsens. 01 0020
Coding: 00032605

1 Fault Found:
01587 - Igniter 2 for Airbag; Drivers Side (N250)
001 - Upper Limit Exceeded - Intermittent - MIL ON
Freeze Frame:
Fault Status: 10100001
Fault Priority: 1
Fault Frequency: 8
Mileage: 94300 km
Time Indication: 0
Date: 2011.12.19
Time: 23:32:54

I cleared the code, and the horn still didn't work. Then the air bag light came back on a little while later.

Any idea what the problem is? I originally thought clock-spring, but that is the last thing I want to replace. Hopefully I can just replace the horn and it will solve my problems.

I just wanted to throw this out there to see if anyone else had a similar problem.

I've searched but no one has had the same exact problem as me. I've seen others with N250 and N95 (which is the first igniter?) codes, then people cite the TSB.

Any and all help is appreciated

Thanks in advance!

Cheers! :beer:
Party hard, gentlemen (but keep it safe on New Year's Eve/New Year's):thumbup:

Copyright © 2010 AST Blog. All Rights Reserved.

Kinetic Motorsports ABA 8/16v Head Spacer, ABA Turbo Manifold and 2.5" Downpipe

Engine plans have taken me in a non-turbo direction so all these goodies are up for sale.

1. Kinetic Motorsports ABA Head Spacer RRP 179.99

http://www.kineticmotorsport.com/pro...R-494-302.html

Kinetic supply these with the two outer parts of a 3-piece head gasket. I am including a brand new Victor Reinz 3-piece metal head gasket - you will have to separate by removing the rivets.

$100 + shipping







2. Kinetic Motorsports 2.0 8v ABA Turbo Exhaust Manifold RRP 295.00

http://www.kineticmotorsport.com/pro...LD-467-93.html

In outstanding condition.

$140 + shipping








3. Kinetic Motorsports 2.5" downpipe

Sold as part of the Kinetic ABA Turbo Kit - for turbos with a 4-bolt discharge.

http://www.kineticmotorsport.com/pro...T-928-136.html

Immaculate condition. Has V-band clamp welded after the standard three bolt Cat flange. This can easily be removed with a cut-off wheel leaving the original flange untouched. The downpipe has an integrated wastegate (38mm) flange on a flex-pipe and two O2 sensor bungs.

$150 +shipping



Will do everything for $400 shipped UPS ground.

:beer:

Copyright © 2010 AST Blog. All Rights Reserved.

WTT: 97 Boosted Jetta Trek Edition Rebuilt ABA for MK2-MK3 VR6

Looking for MK3 VR6 or MK2 16V or VR6

I have had this car since 2009 and am ready for something different. Over the summer it got a fresh OBD1 ABA engine that I rebuilt with new everything including all new ARP hardware. Just had a new 6-puck sprung clutch disc and matching pressure plate as well when I put the new motor in it. The motor is solid and wont need anything for a long time. I am just missing my VR GTI and was probing interest to see if anyone would want a boosted ABA for their VR6. The biggest difference I noticed between this car and my GTI is this car is hands down faster... even putting around low end power seemed peppier right away than my VR6 that had a set of mild cams. I know I will be getting into a slower car I just miss my VR singing to me on the interstate.

I will be as honest as possible with the description. The shell of this car has around 214K miles but the engine is a freshly rebuild OBD1 block ABA with a german casting OBD2 ABA head with TT dual valve spring upgrade and ARP hardware. I put the turbo stuff together from scratch in 2009 and everything has been bulletproof. The turbo is watercooled and I have never had any trouble with anything. The shell has had new front wheel bearings in 2009 and all the little things like new pads and new axles and motor/tranny mounts. The car is getting some rust underneath and it has a couple dents and I never did have the Trek bike rack for it but it is a Trek edition. The tires were new in 2010 and still have a good bit of life left in them. The tranny was changed in the summer when I put the rebuilt engine in it because the reverse gear was going out and the replacement I put in it is fine except I noticed recently in cold weather it whines in 5th at low speeds until it gets warmed up but once the gear oil is warmed up it is fine. Never noticed any noise in the summer and it only does it when it is cold out. Put fresh 90wt gear oil in it when I put it in and it doesn't leak a drop anywhere. Also has USRT delrin shift linkage bushings and Neuspeed short shift kit with shortened shifter rod which makes the throw even shorter. The car has no AC and I deleted the AC compressor with a VR6 water pump pulley and shorter belt so the water pump is now driven off the serpentine belt.

Its tuned on megasquirt and I have been tweaking the tuning on it since 2009 and it runs like a champ. I am getting roughly 130 miles on 4 gallons of fuel and thats with the cruising air fuel ratio at 14.7-15:1 and it can be taken leaner at cruise if you wanted to but I prefer the 14.7-15 range at cruise. In boost it is a safe 11:1. The car starts everyday even in the cold winters here in ohio. I did away with the distributor and the car is running what is called wasted spark distributor-less ignition with a set of Diamond Star Motors (DSM) coil packs and MK4 2.0 Bosch plug wires. The distributor is still there but it is not used except to drive the oil pump. It has a TT dizzy bushing and a MK2 4 window dizzy from when I had the old motor running off the dizzy. The car also has launch control which can be set to fuel cut or spark cut or both but I always use fuel cut on boosted engines since its safer on the turbo but spark cut will make it shoot flames and all that good stuff though I wouldn't advise doing it all the time. I will go through all the tuning stuff with you if you are not familiar with mega-squirt.

Interior wise it has sparco aluminum pedals which I think are far superior to the stock rubber pads your feet cant slip off as easy and there is more pedal surface for your feet. It will come with the AEM wideband and all the gauges but I want to keep the silver gauge panel and I will be installing the factory center console where the cd player goes unless you like the gauge setup I have in it now. It has the Trek edition seats with NO RIPS or tears. The cd player location is currently in the lower center console cup holder area but can be put back to the original location. I would prefer to keep my cd player if you already own one that you want to keep as well. It has manual window that all work as well. Everything inside the car works except for the cruise control and AC since the stock ecu isnt running the car and the AC stuff is all taken off.

It currently has full 2.5" exhaust pipe with a long 2.5" glasspack exiting the driver side just before the rear tire. I am picky about how exhaust sounds and messed around with it welding it different ways until I got it to sound good and not drone on the highway. The note says it definitely isn't stock and it is very drivable on the interstate. It is bolted to the downpipe with stainless bolts and antisieze so the bolts will come out easy and the whole system unbolts into two pieces with a two bolt flange in the rear and a three bolt flange up front and comes right off the car.

Engine description:

Completely rebuilt in May 2011
ARP Headstuds
ARP Mainstuds
ARP Rod bolts
Techtonics HD dual valve springs
Techtonics chrome moly retainers
Techtonics chrome moly lower spring seats
New gaskets everywhere
New waterpump
New bearings everywhere
New oil pump
160* Thermostat (have a 180* I can include as well but I like the 160* better for summer)
forged OBD1 crank
factory pistons and rods
OBD1 block with piston cooling jets
stock cam since its boosted
Alternator rebuilt in 2009
VR6 waterpump pulley and shorter serpentine belt that deletes the AC compressor
Has Techtonics Dizzy bushing and 4 window dizzy installed but it runs off of the 60-2 crank trigger

Trans-axle:

New 6 puck sprung clutch and pressure plate
Neuspeed short shifter
USRT delrin shifter bushings
manual clutch cable

Turbo Kit Specs:

Megasquirt V3.0 running on 60-2 wasted spark
Mitsubishi DSM coilpacks
440cc Bosch Green Tops
GT3040 ebay turbo (water cooled and been on the car since 2009. Checked it out and still in same shape it was when I put it on the car minus the rust on the exhaust side)
Full 2.5" aluminum IC pipe
2.5" inlet/outlet FMIC
Greddy type S BOV
38mm external wastegate
Manual boost controller


Suspension:

Bilstien heavy duty struts and shocks
Eibach sportline spring kit (the red ones)
New strut mounts and bearings up front

Wheels:

Factory tiny 14" alloy wheels
Toyo Proxes 185-45-R14s I believe (little scateboard wheels, it def needs bigger tires)

Interior Extras:

AEM UEGO Wideband
Autometer Ultra Lite boost gauge
Autometer Ultra Lite bar oil pressure gauge
panel has room for 3 more gauges


The bad:

-No AC (compressor and condenser have been taken off the car)
-Has a few dents common on a car this old
-Needs ebrake cables
-Could use a front end alignment
-Has a small hole rusted through on the drivers side of the car. Didn't know this until a couple weeks ago.
-Its a great car the shell is just starting to show its age.
-The PO of the car had the front fenders rolled and the fenders were never repainted under neath.
-Shouldn't have any problems passing emissions but where I live we have no emissions checks so I have never had to have it checked. It has no check engine light bulb since the stock ecu isnt even on the car and the OBD2 port doesn't work since the stock ecu isn't even on the car. All the tuning is done via serial cable plug on the megasquirt ecu unit.

The good:

-Gets great fuel economy.
-Faster than my old GTI VR6
-Has textures side moldings that don't fall off as easy
-Rear fender flares (also have front ones but they are not put on currently)
-Fresh rebuilt motor
-Manual windows that all work
-Tires still have good bit of tread on them
-Aftermarket front grill

I have explained everything about the car I can think of. PM or email me any questions. I love this car and have a lot of time into it. I dont need to get rid of it until the right deal comes along and both parties walk away happy.

As mentioned I am looking for a VR6 GTI or GLX that doesn't burn oil and would prefer the timing chains have been changed. Would also be interested in a MK2 with a 16V or VR6 swap. This car runs perfect and I don't want to trade for something I am going to have to put in my garage and work on to drive. I had a 95 tornado red GTI before and would like something similar. Would prefer something in Ohio or PA but we will see what happens.

The top pictures are newer while some of the lower ones are from a couple years ago.



































Copyright © 2010 AST Blog. All Rights Reserved.

CEL is driving me mad! MK4 Golf 1999

Hello!

Car Specs:
1999 MK4 Golf GLS 2.0L
164,000 miles

I have a CEL that will not go away. After replacing many items it is still on.
In most states it will not matter...but in PA I need it off to pass emissions. :(

Here is what I replaced:
MAF
Coilpack
Plugs
Wires
Water Temp Sender
O2 Sensor (Upper one)

I just replaced the MAF again. Thinking it was bad because when I disconnected the MAF the car ran great. I could drive all the time that way....great idle, no misfires, no problems. Unfortunately since the CEL is on on the disconnected MAF = no state inspection.

Sooo...installed the new MAF one and the car runs like crap at idle.
Note: When the car is in gear...misfires...when I place it in Neutral idles OK. Every stoplight I am in Neutral - Sigh.

OK, SO I ran the codes again tonight(12/30)....and here is what popped out:

1. PO172
2. PO102
3. PO112
4. PO422
Misfire Codes:
1. PO300
2. PO301
3. PO304
--------------------------------------------------------------------------------------------------------

Now before I ran the codes tonight...these are what hit a few months ago (9/2011).
Compare and contrast!
1. PO135
2. PO134
3. PO172
Misfire Codes
1. PO300
2. PO301
3. PO304
4. P1300

---------------------------------------------------------------------------------------------------------

The only thing I did not replace yet is:
1. Lower O2
2. Thermostat...car always takes long time to heatup.

Does anyone have any suggestions?
What should I look for?
What should I change?

The thing that confuses me with this whole puzzle it the default settings with the MAF disconnected makes the car run great? I know this car it has it in to run for me...I am just trying to get there!

Help!
Thanks in advance!!
Greg

Copyright © 2010 AST Blog. All Rights Reserved.

:: ORT // AirLift AutoPilot V2 Special!













After what seems like forever, AirLift has finally released the AutoPilot V2! We're extremely pleased with the results and are happy to offer our customers $150 OFF the AutoPilot V2 management kit! We're also offering a FREE upgrade to 444c compressor(s) -- that's right, no charge! AND, no promo code necessary to receive the discount!

For the full management package, CLICK HERE!

If you already have a management kit and just want to upgrade to the AutoPilot V2, CLICK HERE

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